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Tuesday, February 19, 2013

Battery Charger with Overcharge Protection Circuit




Hi everybody,
Now I am here with a Automatic Battery Charger circuit having overcharge protection feature. In one of my previous post, we were discussed about a battery charger circuit. For that, the battery gets continously charged, and this overcharging affects the performance of the battery seriously. Today I am with a solution for that, as usual the circuit is simple to wire up, it consists only a few components and you can make this at your home itself. This circuit eliminates the battery draining due to overcharge, because the charger turnoff after the charging is made completed.





COMPONENTS REQUIRED

Transformer
9V,500mA
1
Diodes
1N4007
5
IC
LM317
1
Transistor
BC548
1
Zener Diode
6.2V, 0.5W
1
Resistors
2.2K (Variable)
1

1K
1

180
1

4.7
1

1.2K
1
Capacitors
1000uF, 25V
1
Battery
6V, 4.5Ah
1
LED

1


CIRCUIT  DIAGRAM

simple circuit



WORKING PRINCIPLE


The circuit is powered by 230V, 50Hz A.C supply. The high voltage supply is stepdowned using a suitable transformer to 9V and this alternating voltage is fed to a rectifier followed by a filter. The rectification is made possible using four diodes (1N4007), by employing the switching action of diodes. The elimination of ripples is done using a high valued capacitor. After rectification and filtering process we get a direct current, which is further stabilized using a voltage regulator IC LM317. The output from regulator is used to charge the 6V battery.
LM317








Once the battery is completely charged (ie; Voltage across the battery is 6V) the zener diode gets in forward biased and it starts conduction, this gives a positive voltage to the base terminal of BC548(NPN Transistor) which in turn makes it ON.


This ceases the charging of battery, because the output from IC is directly connected to the ground or negative potential through the forward biased transistor

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